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焊接機器人解決方案

羅昇企業股份有限公司

羅昇是自動化機電組件通路商,提供專業的自動化技術服務與產品,對自動化機電產業製造商、使用者提供完善之零組件產品與技術服務與客製化的智慧製造整合及綠能規劃解決方案,協助導入規劃以及售後技術諮詢,幫助縮短開發時間及增進成本效益。成功為各行各業,導入生產設備、工具機、零組件、整體解決方案規劃,除了豐富的機電零組件產品亦提供成熟完善的自動化、半導體及綠能規畫整體服務。

Solution Details

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目前超過八成的傳統產業,都在面對師傅退休的困境,但在需求不減的情況下,此次羅昇協助客戶導入自動化焊接機器人,以提高生產效率並保持高品質的焊接結果。我們透過與客人確認需求後,決定使用六軸機器人,並增加第七軸以應對焊接物品體積較大的問題。


然而,在焊接製程部分面與面的焊接過程中,卻有許多外行看不出來的眉角,以及問題產生。我們需要注意手臂移動速度的控制以及焊機電壓等參數的調整,對精度高標準的要求,焊接更是三維的定位問題,如果位置或深度不對,就會造成假焊,一旦焊的過頭了,更會發生焊破工件表面的問題。


為了解決上述的問題,羅昇不僅協助在最後關頭協調將六軸機器人改為七軸,更深入現場協助一次定位,此專案更使用三項最新技術:


RobotStudio®模擬路徑:事先模擬減少調適手臂點位所需時間以及快速評估環境架設的條件


數位化焊接:焊接機器人可以使用數位化焊接技術,將焊接過程中的電流、電壓、焊接速度等參數進行數字化控制,達到高精度、高穩定性的焊接效果


搭配牛眼(BullsEye)設計精準定位:確保機器人智慧地找到焊接位置,並追蹤焊接位置,確保焊接的精度和一致性


詳細內容請看這:https://www.acepillar.com.tw/zh-tw/solution.php?act=view&id=82

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